Wheelset cleaning and painting systems

Whether testing work or painting measures – the basis for any form of further processing of wheelsets is their thorough cleaning from dirt, rust and old paint. For ultrasonic testing or repainting to take place at a later stage, they must be free of paint residues, rust and mechanical damage

 

High-pressure water jetting system (HDWS)

This application-flexible technology by our strategic partner bip technology enables material-friendly non-abrasive cleaning or paint stripping of railroad wheelsets and bogies using the robot-assisted ultrahigh-pressure water jetting process. Robot-guided water jets are moved along the contours of the wheelset with a rotating water jet and pressure of up to 2,500 bar, thus reaching the complete surface of the wheelset without altering the wheelset surface.

No further finishing is required.

A successful replacement of physically heavy and time-consuming work has been proven. This innovative process has now been used for the first time in the world in an automated version and creates a time- and resource-saving solution in heavy wheelset maintenance, increases process reliability and favors the changeover to the requirements of “Industry 4.0”.

Automatic cleaning system for wheelset shafts

The wheelset cleaning systems from bip technology operate fully automatically, subsequently transport the wheelsets for reworking and are equipped with a high-quality dust removal system to protect against explosive hazards. The plant is also used for roughening for renewed paint coating. The grinding machine can be used to grind pre-programmed shafts on wheel sets or also loose, depending on the machine configuration.

WHEELSET PAINTING SYSTEMS AND SHAFT IMPACT PROTECTION COATING SYSTEMS

Whether for new production or reconditioning of wheelsets, automatic painting systems or also impact protection coating systems are also required. With the impact protection coating system, wheelset shafts can be coated with 2K polyurea systems. Painting systems can be used for 1K, 2K, water- and solvent-based coating materials.

Automatic wheelset painting system with robot technology

Our strategic partner bip technology has many years of experience in the painting of wheelsets. From manual to fully automatic, robot-controlled systems with the complete application technology, filter and drying system, we design the specific solution for your wheelsets and also put it into operation.

Impact protection coating for wheelset shafts

Protect their shafts from gravel/stone impact at higher speeds or in tunnels.

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